Comparative Mechanical Response of PLA Nanocomposites Reinforced with Multi-Walled Carbon Nanotubes and Halloysite Nanotubes Processed by Injection Moulding

Polylactic acid (PLA) is a biodegradable polymer with an ever-increasing number of applications, although its inherent brittleness limits its performance somewhat in structural applications. In this study, we analysed the influence of incorporating multi-walled carbon nanotubes (MWCNTs) and halloysite nanotubes (HNTs) at different concentrations (0.5, 0.75 and 1 wt%) on the mechanical properties of injection-moulded PLA nanocomposites. The effects of the nanofillers were characterised by tensile, flexural, and impact tests, hardness measurements, and FESEM examination. The results showed that MWCNTs increased the flexural strength and stiffness by up to 60% compared to neat PLA (84.3 vs. 52.6 MPa), although this was accompanied by a reduction in elongation at break (from 2.30% to 1.57%) due to agglomeration. Conversely, HNTs improved the elongation at break up to 6.39%, enhanced flexural strength by approximately 62% (85.1 MPa), and maintained stiffness around 3.0 GPa, indicating a better balance between strength and ductility. The FESEM micrographs confirmed the presence of clusters in MWCNTs and a more homogeneous dispersion in HNTs, thus explaining the differences in behaviour. Overall, MWCNTs are more suitable for applications requiring high stiffness and strength, whereas HNTs are preferable when greater ductility and impact resistance are required.