Predicting the Relative Density of Stainless Steel and Aluminum Alloys Manufactured by L-PBF Using Machine Learning

Metal additive manufacturing is a disruptive technology that is changing how various alloys are processed. Although this technology has several advantages over conventional manufacturing, it is still necessary to standardize its properties, which are dependent on the relative density (RD). In addition, since experimental designs are costly, one solution is using machine learning algorithms that allow the effects of variations in the processing parameters on the resulting density of the additively manufactured components to be anticipated. This work assembled a database based on data from 673 observations and 10 predictors to forecast the relative density of 316L stainless steel and AlSi10Mg components produced by laser powder bed fusion (L-PBF). LazyPredict was employed to select the algorithm that best models the variability of the inherent data. Ensemble boosting regressors offer higher accuracy, providing hyperparameter fitting and optimization advantages. The predictions’ precision for aluminum and stainless steel obtained an R² value greater than 0.86 and 0.83, respectively. The results of the SHAP values indicated that laser power and energy density are the parameters that have the greatest impact on the predictability of the relative density of Al-Si10-Mg and SS 316L materials processed by L-PBF. This study presents a compendium of data for the additive fabrication of stainless steel and aluminum alloys, offering researchers a guide to understanding how processing parameters influence RD.