From Reactive to Proactive: How Industry 4.0 Enables Maintenance 4.0 for Robotics Arm

Janio Montenegro; Gustavo Caiza; Paulina Ayala; Edisson P. Jordan-H; Marcelo V. Garcia

doi:10.1007/978-3-031-70981-4_38

From Reactive to Proactive: How Industry 4.0 Enables Maintenance 4.0 for Robotics Arm

Janio Montenegro
, Gustavo Caiza
, Paulina Ayala
, Edisson P. Jordan-H
, Marcelo V. Garcia

Research Group in Electronics Control and Automation (GIECA)

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

3 Scopus citations

Abstract

The implementation of robotic systems in manufacturing processes has become increasingly common for automation purposes, and it’s crucial to have real-time monitoring systems in place to ensure the effective maintenance of each joint. Adopting the Maintenance 4.0 paradigm is critical to achieving this goal. By leveraging data on a robot’s electrical parameters, it’s possible to prevent issues like driver failures, system overloads, and engine damage, while also protecting the mechanical structure of the device. This research project utilizes the Robotic Operating System (ROS) and a low-cost Raspberry Pi (RPi) microcontroller to monitor the electrical current of KUKA youBot joints. Communication is facilitated through the MQTT protocol, and a cloud platform is used to provide a graphical monitoring interface. The researchers define a test plan that involves adding different weights to the manipulator to evaluate the system’s effectiveness, which is found to be 97%. The solution enables the real-time transmission of data without any loss, ensuring reliable monitoring of the robotic system’s electrical parameters.

Original language	English
Title of host publication	Proceedings of the International Conference on Computer Science, Electronics and Industrial Engineering (CSEI 2023) - Innovations in Industrial Engineering and Robotics in Industry - Bridging the Gap Between Theory and Practical Application
Editors	Marcelo V. Garcia, Carlos Gordón-Gallegos, Asier Salazar-Ramírez, Carlos Nuñez
Publisher	Springer Science and Business Media Deutschland GmbH
Pages	567-580
Number of pages	14
ISBN (Print)	9783031709807
DOIs	https://doi.org/10.1007/978-3-031-70981-4_38
State	Published - 2024
Event	International Conference on Computer Science, Electronics and Industrial Engineering, CSEI 2023 - Ambato, Ecuador Duration: 6 Nov 2023 → 10 Nov 2023

Publication series

Name	Lecture Notes in Networks and Systems
Volume	797 LNNS
ISSN (Print)	2367-3370
ISSN (Electronic)	2367-3389

Conference

Conference	International Conference on Computer Science, Electronics and Industrial Engineering, CSEI 2023
Country/Territory	Ecuador
City	Ambato
Period	6/11/23 → 10/11/23

Bibliographical note

Publisher Copyright:
© The Author(s), under exclusive license to Springer Nature Switzerland AG 2024.

Keywords

Internet of Things(IoT)
Maintenace
mobile manipulators
Robotic Operating System (ROS)
Robotics

CACES Knowledge Areas

417A Electronics, Automation and Sound

Access to Document

10.1007/978-3-031-70981-4_38

Cite this

Montenegro, J., Caiza, G., Ayala, P., Jordan-H, E. P., & Garcia, M. V. (2024). From Reactive to Proactive: How Industry 4.0 Enables Maintenance 4.0 for Robotics Arm. In M. V. Garcia, C. Gordón-Gallegos, A. Salazar-Ramírez, & C. Nuñez (Eds.), Proceedings of the International Conference on Computer Science, Electronics and Industrial Engineering (CSEI 2023) - Innovations in Industrial Engineering and Robotics in Industry - Bridging the Gap Between Theory and Practical Application (pp. 567-580). (Lecture Notes in Networks and Systems; Vol. 797 LNNS). Springer Science and Business Media Deutschland GmbH. https://doi.org/10.1007/978-3-031-70981-4_38

Montenegro, Janio ; Caiza, Gustavo ; Ayala, Paulina et al. / From Reactive to Proactive : How Industry 4.0 Enables Maintenance 4.0 for Robotics Arm. Proceedings of the International Conference on Computer Science, Electronics and Industrial Engineering (CSEI 2023) - Innovations in Industrial Engineering and Robotics in Industry - Bridging the Gap Between Theory and Practical Application. editor / Marcelo V. Garcia ; Carlos Gordón-Gallegos ; Asier Salazar-Ramírez ; Carlos Nuñez. Springer Science and Business Media Deutschland GmbH, 2024. pp. 567-580 (Lecture Notes in Networks and Systems).

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abstract = "The implementation of robotic systems in manufacturing processes has become increasingly common for automation purposes, and it{\textquoteright}s crucial to have real-time monitoring systems in place to ensure the effective maintenance of each joint. Adopting the Maintenance 4.0 paradigm is critical to achieving this goal. By leveraging data on a robot{\textquoteright}s electrical parameters, it{\textquoteright}s possible to prevent issues like driver failures, system overloads, and engine damage, while also protecting the mechanical structure of the device. This research project utilizes the Robotic Operating System (ROS) and a low-cost Raspberry Pi (RPi) microcontroller to monitor the electrical current of KUKA youBot joints. Communication is facilitated through the MQTT protocol, and a cloud platform is used to provide a graphical monitoring interface. The researchers define a test plan that involves adding different weights to the manipulator to evaluate the system{\textquoteright}s effectiveness, which is found to be 97\%. The solution enables the real-time transmission of data without any loss, ensuring reliable monitoring of the robotic system{\textquoteright}s electrical parameters.",

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Montenegro, J, Caiza, G, Ayala, P, Jordan-H, EP & Garcia, MV 2024, From Reactive to Proactive: How Industry 4.0 Enables Maintenance 4.0 for Robotics Arm. in MV Garcia, C Gordón-Gallegos, A Salazar-Ramírez & C Nuñez (eds), Proceedings of the International Conference on Computer Science, Electronics and Industrial Engineering (CSEI 2023) - Innovations in Industrial Engineering and Robotics in Industry - Bridging the Gap Between Theory and Practical Application. Lecture Notes in Networks and Systems, vol. 797 LNNS, Springer Science and Business Media Deutschland GmbH, pp. 567-580, International Conference on Computer Science, Electronics and Industrial Engineering, CSEI 2023, Ambato, Ecuador, 6/11/23. https://doi.org/10.1007/978-3-031-70981-4_38

From Reactive to Proactive: How Industry 4.0 Enables Maintenance 4.0 for Robotics Arm. / Montenegro, Janio; Caiza, Gustavo; Ayala, Paulina et al.
Proceedings of the International Conference on Computer Science, Electronics and Industrial Engineering (CSEI 2023) - Innovations in Industrial Engineering and Robotics in Industry - Bridging the Gap Between Theory and Practical Application. ed. / Marcelo V. Garcia; Carlos Gordón-Gallegos; Asier Salazar-Ramírez; Carlos Nuñez. Springer Science and Business Media Deutschland GmbH, 2024. p. 567-580 (Lecture Notes in Networks and Systems; Vol. 797 LNNS).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

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Montenegro J, Caiza G, Ayala P, Jordan-H EP, Garcia MV. From Reactive to Proactive: How Industry 4.0 Enables Maintenance 4.0 for Robotics Arm. In Garcia MV, Gordón-Gallegos C, Salazar-Ramírez A, Nuñez C, editors, Proceedings of the International Conference on Computer Science, Electronics and Industrial Engineering (CSEI 2023) - Innovations in Industrial Engineering and Robotics in Industry - Bridging the Gap Between Theory and Practical Application. Springer Science and Business Media Deutschland GmbH. 2024. p. 567-580. (Lecture Notes in Networks and Systems). doi: 10.1007/978-3-031-70981-4_38