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Fog Computing Architecture for Load Balancing in Parallel Production with a Distributed MES

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Abstract

The technological growth in the automation of manufacturing processes, as seen in Industry 4.0, is characterized by a constant revolution and evolution in small- and medium-sized factories. As basic and advanced technologies from the pillars of Industry 4.0 are gradually incorporated into their value chain, these factories can achieve adaptive technological transformation. This article presents a practical solution for companies seeking to evolve their production processes during the expansion phase of their manufacturing, starting from a base architecture with Industry 4.0 features which then integrate and implement specific tools that facilitate the duplication of installed capacity; this creates a situation that allows for the development of manufacturing execution systems (MESs) for each production line and a fog computing node, which is responsible for optimizing the load balance of order requests coming from the cloud and also acts as an intermediary between MESs and the cloud. On the other hand, legacy Machine Learning (ML) inference acceleration modules were integrated into the single-board computers of MESs to improve workflow across the new architecture. These improvements and integrations enabled the value chain of this expanded architecture to have lower latency, greater scalability, optimized resource utilization, and improved resistance to network service failures compared to the initial one.

Original languageEnglish
Article number7438
JournalApplied Sciences (Switzerland)
Volume15
Issue number13
DOIs
StatePublished - Jul 2025

Bibliographical note

Publisher Copyright:
© 2025 by the authors.

Keywords

  • cloud integration
  • fog computing
  • load balancing
  • manufacturing execution system (MES)
  • smart manufacturing

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