Modeling and Simulation of Metal Plastic Deformation During the Mechanical Forming Process (Phase 1)

This project addresses the need to integrate computational technology with manufacturing processes, specifically to model the plastic behavior of metals in mechanical forming operations where conventional algebraic systems are inadequate. The solution centers on applying the Finite Element Method (FEM), a numerical technique crucial for approximating solutions to partial differential equations common in engineering. Specialized software, ANSYS, via its Workbench platform, will be used to generate the finite element mesh and execute the simulation of the studied phenomenon. The study will focus on 0.5mm thick aluminum, investigating variables such as applicable force and press thickness, due to local resource constraints. The methodology involves conducting experimental tensile tests (following the NTE INEN 0109:09 standard) on aluminum test specimens to obtain real mechanical properties (hardness, elongation, rupture force). These experimental data will be used to calibrate and validate the simulation model in Workbench, aiming to provide a rigorous study on material deep drawing.<br/><br/><b>Goal</b>: <br/>The primary objective is to generate a model of the plastic behavior of a specific metal during a mechanical forming process, utilizing advanced numerical analysis.<br/><br/><b>Research lines</b>: <br/>Modeling and simulation applied to industry